Technology
Learn about the platform powering today's most advanced automation applications
Technology
Learn about the platform powering today's most advanced automation applications
Technology
Learn about the platform powering today's most advanced automation applications
Robotic Case Picking for High‑Variability, High‑Throughput Warehouse Operations
Robotic Case Picking for High‑Variability, High‑Throughput Warehouse Operations
Modern warehouses face rising SKU counts, shrinking order sizes, and unpredictable inventory presentation, making manual case picking increasingly inefficient and difficult to scale. Our platform transforms case picking into a resilient, high‑throughput process by applying advanced perception, dynamic motion planning, and adaptive intelligence that continuously responds to real‑world variability.
Modern warehouses face rising SKU counts, shrinking order sizes, and unpredictable inventory presentation, making manual case picking increasingly inefficient and difficult to scale. Our platform transforms case picking into a resilient, high‑throughput process by applying advanced perception, dynamic motion planning, and adaptive intelligence that continuously responds to real‑world variability.
Modern warehouses face rising SKU counts, shrinking order sizes, and unpredictable inventory presentation, making manual case picking increasingly inefficient and difficult to scale. Our platform transforms case picking into a resilient, high‑throughput process by applying advanced perception, dynamic motion planning, and adaptive intelligence that continuously responds to real‑world variability.
Intelligent Adaptability for High‑Variability Case Picking
Intelligent Adaptability for High‑Variability Case Picking
Traditional systems struggle with mixed case sizes, unstable stacks, and constantly changing order profiles, leading to fragile automation that requires frequent reprogramming. MujinOS overcomes this by using advanced vision and spatial intelligence to recognize cases in unstructured environments and automatically generate optimal pick and placement strategies that adapt in real time.
Traditional systems struggle with mixed case sizes, unstable stacks, and constantly changing order profiles, leading to fragile automation that requires frequent reprogramming. MujinOS overcomes this by using advanced vision and spatial intelligence to recognize cases in unstructured environments and automatically generate optimal pick and placement strategies that adapt in real time.
From Manual Case Picking to Autonomous, High‑Throughput Operation
From Manual Case Picking to Autonomous, High‑Throughput Operation
Manual case picking becomes a bottleneck as SKU counts rise and labor shortages persist, limiting throughput and increasing cost and strain on workers. Mujin replaces this dependency with autonomous robots that perceive, pick, and place cases dynamically—improving consistency, reducing labor burden, and delivering steady performance across shifts and order types.
Manual case picking becomes a bottleneck as SKU counts rise and labor shortages persist, limiting throughput and increasing cost and strain on workers. Mujin replaces this dependency with autonomous robots that perceive, pick, and place cases dynamically—improving consistency, reducing labor burden, and delivering steady performance across shifts and order types.
Software‑Defined Workflows That Scale with Operational Change
Software‑Defined Workflows That Scale with Operational Change
Early automation relied on rigid rules and fixed pick positions, making it unable to handle damaged cases, layout changes, or evolving customer requirements. MujinOS enables teachless adaptability for new SKUs, stable intelligent pallet building, and seamless workflow changes without engineering downtime—ensuring case picking remains flexible, resilient, and scalable.
Early automation relied on rigid rules and fixed pick positions, making it unable to handle damaged cases, layout changes, or evolving customer requirements. MujinOS enables teachless adaptability for new SKUs, stable intelligent pallet building, and seamless workflow changes without engineering downtime—ensuring case picking remains flexible, resilient, and scalable.
Intelligent Case Picking That Adapts in Real Time
Intelligent Case Picking That Adapts in Real Time
Real-time perception that removes manual adjustments and guesswork. Automated pattern generation that eliminates engineering effort. Adaptive motion planning that keeps production running through variation
Real-time perception that removes manual adjustments and guesswork. Automated pattern generation that eliminates engineering effort. Adaptive motion planning that keeps production running through variation
Dynamic Orchestration
Coordinates robots, AMRs, and operators in real time for balanced throughput and adaptive load sharing
Dynamic Orchestration
Coordinates robots, AMRs, and operators in real time for balanced throughput and adaptive load sharing
Dynamic Orchestration
Coordinates robots, AMRs, and operators in real time for balanced throughput and adaptive load sharing
Mixed-SKU Optimization
Builds aisle-ready pallets directly from inbound cases, adapting to package diversity and SKU variability
Mixed-SKU Optimization
Builds aisle-ready pallets directly from inbound cases, adapting to package diversity and SKU variability
Mixed-SKU Optimization
Builds aisle-ready pallets directly from inbound cases, adapting to package diversity and SKU variability
Digital Twin Validation
Plan, simulate, and validate every motion path before go-live to ensure safe, efficient flow across all assets
Digital Twin Validation
Plan, simulate, and validate every motion path before go-live to ensure safe, efficient flow across all assets
Digital Twin Validation
Plan, simulate, and validate every motion path before go-live to ensure safe, efficient flow across all assets
3PL Scalability
Replicate configurations across sites and customers, scaling fulfillment capacity without reprogramming
3PL Scalability
Replicate configurations across sites and customers, scaling fulfillment capacity without reprogramming
3PL Scalability
Replicate configurations across sites and customers, scaling fulfillment capacity without reprogramming
Orchestrating fulfillment without boundaries
Dynamic coordination between robots, AMRs, and digital twin intelligence — replacing static ASRS systems with real-time flexibility
Real Time Inventory Visibility
The digital twin maintains a live map of all single-SKU pallets, tracking availability, weight, and location without the footprint or cost of an ASRS
Seamless Changeovers
AGVs or AMRs deliver inventory pallets to the robot cell when called, eliminating conveyors and fixed storage lanes
Vision-Driven Case Identification
Mujin’s 3D vision identifies geometry, labels, and orientation for accurate, adaptable handling
Dynamic Task Allocation
MujinOS balances workflow across robots and AMRs to maintain continuous workflow
Real-Time Sequencing & Pattern Generation
Generates store-ready pallet patterns in real time for direct-to-store or 3PL routing
Continuous Optimization & Recovery
Digital twin validation ensures uninterrupted operation and 99.9% uptime
Orchestrating fulfillment without boundaries
Dynamic coordination between robots, AMRs, and digital twin intelligence — replacing static ASRS systems with real-time flexibility
Real Time Inventory Visibility
The digital twin maintains a live map of all single-SKU pallets, tracking availability, weight, and location without the footprint or cost of an ASRS
Seamless Changeovers
AGVs or AMRs deliver inventory pallets to the robot cell when called, eliminating conveyors and fixed storage lanes
Vision-Driven Case Identification
Mujin’s 3D vision identifies geometry, labels, and orientation for accurate, adaptable handling
Dynamic Task Allocation
MujinOS balances workflow across robots and AMRs to maintain continuous workflow
Real-Time Sequencing & Pattern Generation
Generates store-ready pallet patterns in real time for direct-to-store or 3PL routing
Continuous Optimization & Recovery
Digital twin validation ensures uninterrupted operation and 99.9% uptime
Orchestrating fulfillment without boundaries
Dynamic coordination between robots, AMRs, and digital twin intelligence — replacing static ASRS systems with real-time flexibility
Real Time Inventory Visibility
The digital twin maintains a live map of all single-SKU pallets, tracking availability, weight, and location without the footprint or cost of an ASRS
Seamless Changeovers
AGVs or AMRs deliver inventory pallets to the robot cell when called, eliminating conveyors and fixed storage lanes
Vision-Driven Case Identification
Mujin’s 3D vision identifies geometry, labels, and orientation for accurate, adaptable handling
Dynamic Task Allocation
MujinOS balances workflow across robots and AMRs to maintain continuous workflow
Real-Time Sequencing & Pattern Generation
Generates store-ready pallet patterns in real time for direct-to-store or 3PL routing
Continuous Optimization & Recovery
Digital twin validation ensures uninterrupted operation and 99.9% uptime
Case study
See MujinOS in action
A leading 3PL transformed its direct-to-store operations with MujinOS, coordinating palletizing robots and AMRs into one continuous system. The result: 2× faster throughput and consistent uptime through seasonal peaks.
Case study
See MujinOS in action
A leading 3PL transformed its direct-to-store operations with MujinOS, coordinating palletizing robots and AMRs into one continuous system. The result: 2× faster throughput and consistent uptime through seasonal peaks.
Case study
See MujinOS in action
A leading 3PL transformed its direct-to-store operations with MujinOS, coordinating palletizing robots and AMRs into one continuous system. The result: 2× faster throughput and consistent uptime through seasonal peaks.
Ask about an application on MujinOS
Ask about an application on MujinOS
This technical guide explains how MujinOS eliminates reprogramming, accelerates changeovers, and delivers consistent high performance across palletizing applications. It’s packed with practical insights for operations leaders, engineers, and integrators evaluating automated palletizing systems.
See what MujinOS can do for your fulfillment network
Schedule a consultation with a Mujin automation expert and learn how to orchestrate your mixed-SKU operations
See what MujinOS can do for your fulfillment network
Schedule a consultation with a Mujin automation expert and learn how to orchestrate your mixed-SKU operations
See what MujinOS can do for your fulfillment network
Schedule a consultation with a Mujin automation expert and learn how to orchestrate your mixed-SKU operations